Lead time

25-35 Business Days

In production now

4covers on the line

Talk to us

+1 951-781-8154Mon–Fri 07:00–16:00 PT

SHEET 01 / 07 — CUSTOM SPA COVERSRIVERSIDE, CALIFORNIA · SINCE 1991

Cover No. 47,318 · built today · sequentially numbered since 1991

Custom spa covers,built to your measurements.

A round tan spa cover on a circular stone-paved terrace, with a fire bowl of red chippings on a stone plinth behind it, a curved carved bench in the foreground, and palms and the ocean beyond a clipped hedge.

SHEET

01 OF 07

REV

Design yours →Shop

Send us the shape and the measurements of your spa — square, rectangle, round, octagon or swim spa. We cut the foam, sew the marine vinyl and ship the finished cover to your door. Made to order in Riverside, California. Nothing off a shelf.

Shapes

5incl. swim spa

Size

Customto your spa

Colors

13vinyl

Lead time

25-35 Business Days

More covers we’ve builtRound, rectangle, square, octagon — and the shapes that fit none of those.

See all 17 photos →

SHEET 02 / 07 — ANATOMY8 NUMBERED COMPONENTS

02What it's made of

Eight components.
Each one specified.

Every Spacovers cover is the same eight components, sourced from the same suppliers, assembled in the same order, by the same five-person line in Riverside. Materials are listed by part number, not marketing name.

FIG. 03 — EXPLODED ISOSCALE 1:16

01Marine vinyl shellUV-stabilized PVC, 30 oz/yd². Mildew-resistant. Rated for continuous outdoor exposure.P/N V-30-MAR
02Fold creaseHand-pressed centerline. Reinforced with bias tape on both sides. Rated 25,000 fold cycles.5″ TAPER
03Tie-down anchors316 stainless steel. Through-bolted to the skirt before cover assembly.316 SS
04Handle reinforcementsBar-tacked at six points per handle. Rated 80 lb static lift.BAR-TACK ×6
05Corner radius4″ on rectangular and rounded shapes. 0″ on octagon. Matched to spa cabinet profile.R · 4″
06Vapor barrier6-mil polyethylene. Heat-sealed seams. Replaces foam saturation pathway.P/N B-6-PE
07Foam coreClosed-cell EPS, 1.5 lb standard or 2 lb upgrade. Cured 14 days before stuffing.P/N F-2-CC
08Skirt band14″ continuous or paneled. Connects via double-stitched binding to cover underside.14″ BAND

SHEET 03 / 07 — MATERIALS DATAWHAT IT'S MADE OF

03Materials data

What it's made of.

Marine vinylM-01

Weight

30oz

Tensile

340psi

UV rating

2,000hr

Tear

42lbf

Foam coreM-02

Type

EPS-CC

Cure

14days

Cell

98% closed

Water abs.

<2%

Stitch patternM-03

Pitch

10/in

Thread

T-92

Type

PTFE

Tensile

22lbf

UV resistanceM-04

Rating

UV-2000

Year 5

82% strength

Year 10

61% strength

Std.

ASTM G154

Target specifications for the materials we build with · not a third-party test report

SHEET 04 / 07 — PROCESS12 STATIONS · 25-35 BUSINESS DAYS

04Process flow

Twelve stations,
start to finish.

Each cover passes through every station in the same order. Pick a station to read what happens there.

Station 01

Measure

The order's dimensions, radius and skirt are checked against the spec sheet before anything is cut.

Station 02

Layout

Panels are marked out on the vinyl so the pattern falls the same way on every piece.

Station 03

Cut

The vinyl is cut to the panel plan for this cover's exact dimensions.

Station 04

Sew

Panels are sewn into a single skin, seams running where the cover folds.

Station 05

Bar-tack

Stress points are reinforced where handles, straps and the hinge will pull.

Station 06

Foam cut

The foam cores are cut to size and tapered so water runs off instead of pooling.

Station 07

Heat seal

Each core is sealed inside its vapour barrier to keep water out of the foam.

Station 08

Stuff

The sealed cores are fitted into the sewn skin.

Station 09

Hardware

Handles, straps and tie-downs are fitted to the finished cover.

Station 10

QA

The cover is inspected against the spec sheet it was built from.

Station 11

Wrap

The cover is wrapped and labelled for its destination.

Station 12

Ship

It leaves on freight for the address on the order.

SHEET 05 / 07 — FITMENTBUILD-TO-SPEC

05Fitment lookup

Find your spa.

Type your spa make, pick your model — we load its measurements into the configurator. Not listed? We build to your dimensions.

Loading spa catalogue…

Don't see your spa? Build to dimensions →

SHEET 06 / 07 — RECENT SHIP-OUTSRECENT SHIP-OUTS · SAMPLE

Covers that just shipped.

Every cover on this list was cut, sewn
and stuffed to one household's measurements.

Unit	Spec	Dim.	Destination		Out
No. 47,314	Rectangle cover	88 × 78″	Burlington, VT	Mahogany	11 min ago
No. 47,311	Square cover	84 × 84″	Park City, UT	Charcoal	42 min ago
No. 47,308	Round cover	76 × 76″	Boise, ID	Almond	1h 16m
No. 47,305	Rectangle cover	84 × 78″	Asheville, NC	Dark Blue	2h 04m
No. 47,301	Swim spa cover	170 × 91″	Bend, OR	Forest Green	3h 28m
No. 47,298	Octagon cover	82 × 82″	Truckee, CA	Dark Brown	5h 11m
No. 47,295	Square cover	81 × 81″	Bozeman, MT	Palomino	Yesterday
No. 47,290	Rectangle cover	82 × 72″	Reno, NV	Burgundy	Yesterday

A sample of recent ship-outs · sorted by ship time

SHEET 07 / 07 — THE FACTORYRIVERSIDE, CALIFORNIA · SINCE 1991

07The factory

Cut, sewn, and
assembled here since 1991.

We cut the foam, sew the vinyl and ship the finished cover from one address in Riverside, California. Here is the address, the phone and the hours.

Address: 3185 Chicago Ave.
Riverside, CA 92507
Phone: +1 951-781-8154
Hours: Mon–Fri
07:00–16:00 PT

Design yours →Contact us

End of document